Soft Plastic and Flakes Compacting & Granulation System

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Soft Plastic and Flakes Compacting & Granulation System

KCP series compacting plletizing system is a three in one recycling machine designed for low density plastic articles. It could provide the excellent re-plletizing solution for film, raffia,fHament, woven bag and nonwoven fabric which sourced from production factory and washing line. KCP series pelletizing system has a wide application in PE, PP, CPP, BOPP, PS, PPS,EPS, ABS, PA, PLA, PET materials recycling field.


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Feeding and Compacting

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Extrusion Unit

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Filtration Unit

· Belt conveyor as well as screw conveyor and Niproller, optional feeding method designed for differenttype of material.

· Ferrous and nonferrous metal detecting andseparating, to protect the compacted effectively.

· Sliding gate designed for compactor to control thefeeding amount into extruder automatically, makeensure the extruder njn steady.

· The material got cutting, mixing and compacting inthe compactor uniformly, to ensure the material
heated and dried effectively.

· High efficiency barrel and screw used for extruderwith excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material toensure 1.5 times service life of normal one.


· Force double vacuum degassing system to get ridof the low molecular, moisture and printing ink effectively, make sure high quality output pellets.

· High efficiency infrared heater can heat rapidly with continuous thermal insulation, more than 30% energy consumption can be saved than ncnrnalheater.

· Diversified L/D ratio optional for different application. Multi-vacuum degassing system anddouble stage extrusion system help you solve theproblem of recycling heavy contaminated polymer.

· Plate type, pistion type, back flush type and automatic self-cleaning type filter, you have differentchoice according to impurity contents in material andyour habit.


· Plate type filter is cost-effective and easy to operate which mainly used for regular thermoplasticas usual filtration solution.


· Large area filter can be used to ensure the filtrationeffect. Minimize the impurity content in the filteredmelt and improve the quality of final pellets product.

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Pelletizing Unit

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Intelligent Control Unit


· Water ring pelletizer, strand type pelletizer, automatic strand pelletizer and under water pelletizer, KiTech provides four different pelletizingsolutions for you aiming at different MFI polymer willget different shape output pellets.

· The uniformity, gloss and properties of final pelletscan be ensured for either pelleziting solution.

· Thanks to Siemens PLC and HMI, KCP series machine provides high intelligent operation system which is easy to operate and save man power.

· PLC intelligent control system available for remote diagnosis, control and monitoring to ensure that alluser's systems can be updated and maintained andoperated for a long term.

· Weighing and metering system helps you monitorthe output and energy consumption of productionline in real time under different materials and production conditions. All data can be connected toERP system for quantitative assessment.




7.jpg①Belt   ②Nip Roller   ③Compactor   ④Extruder   ⑤Vacuum Degassing   ⑥Filter   ⑦Strand Pelletizer   ⑧Automactic Strand Pelletizer   Water Ring Pelletizer   ⑩Underwater Pelletizer



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Ability

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Stability

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Efficiency

Thanks to innovative pelletizing technology and proprietary process. KiTech dedicated tosupplying you intelligent recycling pelletizing system with superior quality Which have highproductivity could get high property output pellets.

KSP pelletizing system is available for 24 hours working non-stop operation. Optimized design and top brond components to each unit. Which could minimize the downtime ratioand save the maintenance time. This ensures the maximum availabiity and highest productivity for user.

KSP pelletizirtg system is designed in all details for efficiency improving. The modular design could simplify the planning and accelerote the Implementation. The system havevery low consumption values for electricity, water and labor. The operating costs and mointerKince costs are absolutely reduced. Consistently the lowest investment costs andhighest value aeation.

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Modularity

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Control

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Service

KSP pelletizing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning construction and assembly time effectively, And it's possible to adjust the system regardto technological modification and market changing. This makes the investment futureproofing.

Automatic control of KSP pelletizing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance areavailable for different production line The intelligent control has display for operating data.it also collect the data of the consumption and the capacity from production lines Whichensures the connection between the enterprises and the Internet will improve the effciency of enterprise management.

KSP pelletizing system is a flexible and customer-oriented recycling solution. All the components of the whole line is globally well-known brands, which ensures the reliable operation and serves your exact needs. Furthermore. Our engineers will partner with youfor the whole project Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistentlyquick and careful service in pre-sales and after-sales process.



Electrical Parts

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Technical Data

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TYPEKCP80KCP100KCP120KCP140KCP160KCP180
   Capactity[kg/h]150-250300-420400-600600-750800-9501000-1200
   Energy Consumption[kWh/kg]0.2-0.330.2-0.330.2-0.330.2-0.330.2-0.330.2-0.33
   A/Length[mm]103001030011400114001480014800
   B/Width[mm]620062006450645068506850
   C/Height[mm]350037503980425044604850

   Compactor

Volume(L)300500800100012001400
Motor Power(kW)37/4555-7575-9090-132132-160160-185

   Extruder

Screw Dimeter&L/D[mm]25-4025-4025-4025-4025-4025-40
Motor Power(kW)55-7590-110132-160160-200250-315315-355
Vacuum Exhaust1-2Area1-2Area1-2Area1-2Area1-2Area1-2Area

   Filter[options]

Two Position Plate Type
Two Position Piston Type
Back Flush Piston Type
Automatic Self-Cleaning Type

   2nd Extruder

   [options]

Screw Dimeter&L/DΦ100&10-18Φ120&10-18Φ150&10-18Φ150&10-18Φ180&10-18Φ200&10-18
Motor Power(kW)37-4545-5555-7575-9090-110110-160
Vacuum Exhaust0-1Area0-1Area0-1Area0-1Area0-1Area0-1Area

   Downstream

   [options]

Water Ring Pelletizer
Strand Pelletizer
Automatic Strand Pelletizer
Underwater Pelletizer


●standard ○alternative